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超级工厂 - 道奇挑战者
★`★`★`★`★`纪录片之家&jackydai倾情奉献★`★`★`★`★`
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道奇挑战者是道路霸主
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混合了令人迷醉的肌肉...
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不可思议的性能
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科技...
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这是现代的肌肉车
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以及令人瞪大眼睛的造型
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从宽广的水箱护罩
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以至精雕的引擎盖进气口
复古加油盖和竞技线条涂装
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此一肌肉车的大变身
让我们回想起更简单的年代
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当时高贵不贵的道路战士
在公路上争取荣耀
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21世纪的挑战者
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有幸能开到的人莫不兴奋无比
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而制造车身和引擎的地方
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也满载属于自己的刺激
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一切都在超级工厂
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技术本位的工人...
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打开
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巨大的机具
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以及聪明的机器人
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把金属原料打造成一辆劲车
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超级工厂 — 道奇挑战者
`★`★`★`纪录片之家&jackydai倾情奉献`★`★`★`
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此现代的肌肉车
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诞生于两处巨大工厂
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一在加拿大 一在墨西哥
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美国国境以南的沙提约引擎厂
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制造大多数挑战者引擎盖之下
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装置的高性能悍米汽缸体
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`★`★`★`Ultimate.Factories - Dodge.Challenger`★`★`★`
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以及多伦多市郊的布兰普顿组装厂
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所有零件在此结合
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`★`★`★`Ultimate.Factories - Dodge.Challenger`★`★`★`
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此车的组装分为8个区域
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冲压厂
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车身坊
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烤漆坊
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内装线、引擎线、底盘和最后组装线
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以及交车前检查部门
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而这全都发生在
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六个巨蛋大小的单一设施中
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实际建筑约有250万平方尺
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从厂区一端走道另一端要半小时以上
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这个厂区充满活力
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不停运作
伴随机具的交响乐音
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`★`★`★`Ultimate.Factories - Dodge.Challenger`★`★`★`
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一百个装货台时时汇入造车组件
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引擎、车门等挑战者的所有组件
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在里头由起重钩、轨道和输送带运载
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输送带在厂区两端连绵超过20里
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带着挑战者穿过所有的组装程序
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这巨大的补给链
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通往由580个机器人组成的生产线
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里头还有2千6百人
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人和机器共同和时间赛跑
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要在20小时内做出全新的挑战者
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这整座车厂的重点就是时间
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因为我们每天得要做出400多辆车
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说到计算产能的每单位工时数
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而我们在国内是数一数二
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这等效率有助于降低成本
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使得冲劲满档的挑战者
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竟然不会造成口袋的负担
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基本款只要两万美元出头
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顶级的SRT8也仅要4万出头
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搭载满档的6.1升悍米引擎
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`★`★`★`纪录片之家&jackydai`★`★`★`
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在现代造车的奇迹之下
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布兰普顿不只制造一个车型
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3个车型在此共享一条生产线
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冲锋者和克莱斯勒300
陪伴挑战者一起成形
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它们这趟旅程全部都在冲压厂展开
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每天都有420吨钢铁来到布兰普顿
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卸下后直接送去冲压
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`★`★`★`Dodge.Challenger`★`★`★`
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此刻运载的钢卷重达2万9千磅
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将被送到我们的初胚冲床
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这将会产出约1千5百个料件
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初胚冲床看起来像是切饼干的巨大机器
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把初胚切成相关钣件的大致形状
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以此例而言是叶子板
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这张叶子板是L形初胚
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L形是因为同时做出左右边
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这张准叶子板的下一站是压制线
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外覆强化玻璃和钢铁的3层楼高机具
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震耳欲聋
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Ultimate.Factories - Dodge.Challenger
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此机具内有五个巨大的压机
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各能释放出3千吨重的压力
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在机具的作用端
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每个压机挥舞这重达18吨的钢模
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等于8辆道奇挑战者的车重
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把钢模敲往金属
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把平坦的钢板塑型成车门
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车顶、引擎盖等其他零件
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我们透过电脑系统来叫初胚
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我们在此设定我们要的作业
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然后电脑会决定架上是否足够
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给我们的足够的初胚进行作业
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初胚汇入冲压机
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就像是纸张进入影印机
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每通过一个钢模 形状也就越精细
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第一个钢模是引模
让钣件成型
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第二个钢模做细修
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第三、第四和第五个继续细修
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连同打出所需的洞孔 直至成品
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但有许多运转部件
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自然也有许多出现问题的可能
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有许多地方可能出错 也真会出错
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好比线路会磨损
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机械装置会卡住
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这些压机共会创造出96种形状
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为了因应不同的组件
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以及三款车的生产线
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仅需几分钟就能更换钢模
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这比起老方法是巨大的改变
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这是自动化系统
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对比于不复存在的旧有方式
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更换钢模以前要3到4小时
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这一个只要花5到7分钟
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这等效率在每次8小时的轮班中
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压机就能产出多达2000片钣件
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这个更现代的系统除了速度之外
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还有另一个巨大优势
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这整个制程都在密封环境下完成
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大幅降低了瑕疵钣件
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灰尘和细屑是大敌
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会造成凹凸点和裂痕
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这些问题会导致瑕疵
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所以最好从源头防堵 而非修补
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工人目视检查成品
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这像是改装过的砂纸
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有不同突起的表面
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当你用来刷过金属
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凸点会被强化出来
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他们会按时保留样本
存放在BME架上
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BME表示样本来自前、中和后段
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若他们发现有任何瑕疵
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就能回去检查前中后三段制程
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确认出错误最先出现在哪一站
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没有哪个系统是完美的
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在叶子板制程的中段
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一名工人发现有细微的污染迹象
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压机顿时全线停止
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我们在钣件发现有凸点
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有两个地方 所以我们关闭压机
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等压机清理过后才会重开
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尽管这是高度自动化的车厂
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有时一些工作只能靠人类出马
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想确定叶子板上微小污点的原因
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只能靠人带着手电筒和抹布
爬进这巨大的机具里
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旁边就是18吨重的铸铁
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`★`★`★`Ultimate.Factories - Dodge.Challenger`★`★`★`
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道奇挑战者在冲压厂遇上路障
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这还只是制程的第一阶段
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我们可能会找到线头
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或是被切下的金属碎屑
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他拿着这稍有黏性的布
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不会留下线头 他要擦拭钢模
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他们在悉心调查后找到了元凶
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我好像看到东西了
你看到没有？
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对 就在那儿
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有个小污点
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对 就是这个
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几个几乎看不到的金属屑
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有可能在之后形成大患
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非常小 肉眼几乎看不到
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你看在灯光下会反光
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这就足以在钣件上造成凸点
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就是这种对于细节的专注
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让挑战者得到车评和客户的一致好评
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这是现代的肌肉车
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充满着激情和内心的感动
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拥有老式肌肉车的声浪
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也融合了今日的科技、安全性和连结
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这远远不止是运输工具
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`★`★`★`纪录片之家&jackydai倾情奉献`★`★`★`
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此车和1970年代的原版相呼应 也是加分
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今日设定的客层
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当年在此车光辉时期正是青少年
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有许多设计上的脉络
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强有力的肩线、有杀气的水箱护罩
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引擎盖、加诸此车的竞技线条涂装
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有许多元素都呼应着原版车
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★`★`★`★`★`超级工厂 - 道奇挑战者★`★`★`★`★`
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对 时速70英里或80英里
脸不红 气不喘
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时速70英里到100英里的再加速
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真是难以置信的体验
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排气量6.1升的挑战者
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从静止到时速60英里仅需5.3秒
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飙至1/4英里距离只需要13秒出头
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此车达成高性能的最佳化设定
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制造它的工厂也一样
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回到布兰普顿组装厂
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叶子板准备进入下一阶段
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在冲压厂这儿制成的钣件
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全数汇入输送带和机器车的巨大网络
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绵延至厂内的各个角落
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布兰普顿最特别的是组件的递送
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你得要在对的时间送上对的零件
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叶子板的旅程
始于高100尺的ASRS货架
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ASRS是自动化存储和拣货系统
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用来保存钣件直至下个制程所需
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需要更多零件时
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电脑会传送指示给ASRS
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机器人电梯会自动拣取
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3千6百个储仓内的零件
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然后交给共52个的自导引车
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这些半智慧输送装置利用镭射感应器
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能自行在厂区内走动
154
00:13:44,500 --> 00:13:47,343
并透过嵌入地板中的金属板充电
154
00:13:49,133 --> 00:13:52,343
自导引车涵盖惊人的400里长度
154
00:13:52,343 --> 00:13:55,543
每天运行2千7百次递送
154
00:13:55,543 --> 00:13:58,743
无人监督 也难得发生碰撞
154
00:13:59,000 --> 00:14:02,300
几乎不可能发生碰撞
它们有超灵敏的感应器
158
00:14:02,300 --> 00:14:05,600
会注意到该区有无其他东西
不论是堆高机或是人
160
00:14:05,600 --> 00:14:08,766
每个自导引车都知道对方在何处
161
00:14:09,000 --> 00:14:13,366
冲压制成的零件来到下一个阶段
162
00:14:13,366 --> 00:14:14,666
车身坊
163
00:14:14,666 --> 00:14:20,733
90万平方尺的区域
由450个机器人坐镇
164
00:14:20,733 --> 00:14:23,933
各自造价高达8万美元
165
00:14:24,066 --> 00:14:29,366
制造一辆挑战者就要3千8百处焊接
166
00:14:30,000 --> 00:14:34,366
从叶子板、引擎盖、引擎室到车门
167
00:14:34,366 --> 00:14:35,566
全都在这里合体
166
00:14:37,000 --> 00:14:39,300
这是车子合二为一的地方
166
00:14:39,300 --> 00:14:43,600
让你看得出成品的样貌
166
00:14:43,610 --> 00:14:47,766
变身发生在一系列的机器人车架组装站
166
00:14:47,766 --> 00:14:50,966
在冲压厂制成的钣件要进行组装
166
00:14:51,000 --> 00:14:54,366
光是车门就有11个组件
166
00:14:54,366 --> 00:14:57,566
在9个阶段中加以组合
166
00:14:57,566 --> 00:15:01,366
由24个机器人和人类合作
168
00:15:01,366 --> 00:15:05,400
我先拿这两个零件放进机器
169
00:15:05,400 --> 00:15:07,600
像是这样 1 2
170
00:15:07,600 --> 00:15:11,366
然后拿内面钣件放上去
171
00:15:16,000 --> 00:15:20,300
接着另一个机器人会把它拿去另一站
172
00:15:20,300 --> 00:15:24,600
然后一站接一站 执行焊接
173
00:15:24,600 --> 00:15:26,833
由不同的机器人拾取
174
00:15:26,833 --> 00:15:29,333
前往下一个阶段
173
00:15:29,333 --> 00:15:39,333
`★`★`★`纪录片之家&jackydai`★`★`★`
173
00:15:39,333 --> 00:15:43,533
一组机器人把车架焊接至底盘
173
00:15:48,000 --> 00:15:53,233
车子共要经过车身坊220个工作站
176
00:16:07,066 --> 00:16:11,300
包括其中的最后一站：钣件线
177
00:16:13,000 --> 00:16:15,200
他们在这儿多以手工进行
178
00:16:15,200 --> 00:16:18,433
保护这些大组件无瑕的表面
179
00:16:27,066 --> 00:16:29,300
才经过不到4小时
180
00:16:29,300 --> 00:16:33,266
车子离开车身坊已有挑战者的样子了
181
00:16:34,300 --> 00:16:40,633
但这空壳距离上路还有一段长路要走
182
00:16:45,066 --> 00:16:49,333
离开加拿大布兰普顿的车身坊后
182
00:16:49,333 --> 00:16:53,533
道奇挑战者现在有着肌肉车的曲线
182
00:16:55,266 --> 00:16:56,433
下一站：烤漆坊
182
00:16:56,433 --> 00:17:01,333
要在此达成挑战者知名的闪亮烤漆
184
00:17:02,000 --> 00:17:05,233
我们做完了车架组装、车体和冲压
185
00:17:05,233 --> 00:17:06,500
现在要做涂装
186
00:17:06,500 --> 00:17:09,766
替客户达成完美的漆面
187
00:17:09,766 --> 00:17:12,333
挑战者的制程不变
188
00:17:12,333 --> 00:17:14,666
但客户的期待会改变
189
00:17:14,666 --> 00:17:20,333
作为复古肌肉车
客户对品质的要求很高
191
00:17:20,333 --> 00:17:23,666
确保不愧为挑战者的完美漆面
192
00:17:23,666 --> 00:17:30,800
就得在喷漆前
保证车子和环境是绝对的干净
191
00:17:30,800 --> 00:17:33,666
这是布兰普顿厂区最无尘的环境
191
00:17:33,666 --> 00:17:35,966
空气杂质虑清至5微米一下
191
00:17:36,000 --> 00:17:42,366
亦即大于1/40颗沙粒的异物都会被虑掉
191
00:17:42,366 --> 00:17:45,566
保持烤漆坊无可挑剔的干净
191
00:17:49,000 --> 00:17:52,366
一小时有多达75辆车进入此区
191
00:17:53,000 --> 00:17:58,366
首先是彻底洗净先前制程残留的灰尘
193
00:18:01,000 --> 00:18:04,300
然后要泡上一连串的澡
194
00:18:05,000 --> 00:18:08,333
这一池含有磷酸锌的溶液
195
00:18:08,333 --> 00:18:12,566
可以改变金属表面的化学性质
196
00:18:12,566 --> 00:18:15,766
让防锈的锌分子与钢铁结合
197
00:18:17,000 --> 00:18:20,300
这能避免腐蚀偷偷扩大
198
00:18:20,300 --> 00:18:23,600
所以就算有小石头打到烤漆见底
199
00:18:23,600 --> 00:18:26,866
灾情也不会殃及到整辆车
200
00:18:27,000 --> 00:18:29,366
车壳现已清理和保护完毕
199
00:18:29,366 --> 00:18:32,566
准备进行4阶段的烤漆
199
00:18:32,566 --> 00:18:35,766
静电涂层、底漆、色漆和清漆
199
00:18:37,000 --> 00:18:38,366
从静电涂层澡开始
199
00:18:38,376 --> 00:18:42,566
这能改变车子的电荷
199
00:18:42,566 --> 00:18:44,766
让涂料附着上去
199
00:18:45,000 --> 00:18:48,366
车子接地 池子里带正电
199
00:18:48,366 --> 00:18:50,566
车子一进入池中
199
00:18:51,066 --> 00:18:54,366
涂料就会像磁铁一样黏在车上
199
00:18:55,066 --> 00:18:57,366
进入车壳的孔隙之内
199
00:19:00,066 --> 00:19:01,366
接着是喷涂底漆
201
00:19:01,366 --> 00:19:05,700
等车子再度出现 准备最后喷涂
202
00:19:09,000 --> 00:19:13,333
在此同时喷涂色漆和清漆
203
00:19:16,000 --> 00:19:19,333
精心计划的程序从车内开始
204
00:19:19,333 --> 00:19:22,533
有老练的操作员紧盯着
205
00:19:23,000 --> 00:19:25,366
他控制着涂料的颜色和厚度
206
00:19:37,000 --> 00:19:40,300
挑战者有12种大胆颜色可供选择
207
00:19:40,300 --> 00:19:42,566
其中有许多与原版车相呼应
208
00:19:42,566 --> 00:19:45,766
好比这来自70年代的悍米橘
209
00:19:46,000 --> 00:19:49,300
挑战者有些很棒很酷的颜色
209
00:19:49,300 --> 00:19:52,500
好比雷管黄 悍米橘、狂梅色
209
00:19:52,500 --> 00:19:55,700
还有几种成为劲爆色
209
00:19:56,000 --> 00:20:02,300
车子上色后要进华氏350度的烤箱
214
00:20:04,000 --> 00:20:07,300
完成后的漆面坚硬耐磨
215
00:20:07,300 --> 00:20:09,633
而且亮晶晶
216
00:20:12,000 --> 00:20:15,300
离开前都要先照日光灯进行检查
217
00:20:17,033 --> 00:20:21,366
丝毫的漩纹或起伏
这一照都将无所遁形
214
00:20:28,000 --> 00:20:30,300
而就像子宫中的婴儿
214
00:20:30,300 --> 00:20:32,500
还要进行超声波检查
214
00:20:32,500 --> 00:20:36,700
这会把每一层漆面放大一千倍
214
00:20:36,700 --> 00:20:39,500
确保涂装的厚度无误
214
00:20:39,500 --> 00:20:40,990
都很好 完美
214
00:20:42,200 --> 00:20:47,500
此刻挑战者是精雕的闪亮外壳
214
00:20:47,500 --> 00:20:49,700
里头还是空空如也
214
00:20:51,000 --> 00:20:53,300
这是烤漆坊旅程的最后段落
214
00:20:54,000 --> 00:20:57,300
车子将被电梯送至集货区
214
00:20:57,300 --> 00:21:00,500
依客户需要发配所需的零件
220
00:21:01,000 --> 00:21:03,366
车子移往内装线
221
00:21:03,366 --> 00:21:08,566
制造机械和电子装置的高压制程
就此展开
222
00:21:09,000 --> 00:21:12,366
我们大约一小时要做73样工作
223
00:21:12,366 --> 00:21:16,566
每个循环约45至50秒
224
00:21:16,566 --> 00:21:19,766
因为这是持续不停的程序
225
00:21:19,766 --> 00:21:24,300
操作员必须在循环时间内完工
223
00:21:24,300 --> 00:21:27,566
这儿的第一项作业较无科技性
223
00:21:28,000 --> 00:21:31,366
一名工人把一张纸贴在车顶
223
00:21:31,366 --> 00:21:34,566
这张纸就像是餐厅里的点单
223
00:21:35,000 --> 00:21:36,366
我取得追踪单
223
00:21:36,366 --> 00:21:40,566
各自对应电脑中的车身号码
223
00:21:41,066 --> 00:21:44,366
我拿一张放到车上
223
00:21:44,366 --> 00:21:45,766
然后重复这个步骤
223
00:21:46,000 --> 00:21:48,366
追踪单详载车型款式
223
00:21:48,366 --> 00:21:51,566
及其所需的选配
223
00:21:54,000 --> 00:21:56,366
下一站是拆下车门
223
00:21:56,366 --> 00:22:00,566
方便内装线工人进入车内施作
226
00:22:01,000 --> 00:22:04,033
工厂这部分不用自动化机器
227
00:22:04,033 --> 00:22:06,266
全靠人类的手工
228
00:22:06,266 --> 00:22:10,566
仅管是被分割成数百个50秒作业
229
00:22:11,033 --> 00:22:15,266
在此有104名工人
230
00:22:15,266 --> 00:22:16,566
仅有4个机器人
231
00:22:16,566 --> 00:22:20,733
机器人处理特别复杂的制程
232
00:22:21,066 --> 00:22:25,266
在密封舱室中把高密度泡棉
233
00:22:25,266 --> 00:22:27,433
注射进挑战者车体的孔洞
234
00:22:27,433 --> 00:22:30,766
机器人在此制程中
235
00:22:30,766 --> 00:22:32,900
将泡棉注射进特定孔洞
236
00:22:32,900 --> 00:22:35,300
泡棉含有两种有毒物质
237
00:22:35,300 --> 00:22:37,533
结合成一种惰性物质
229
00:22:37,533 --> 00:22:39,766
然后会膨胀
229
00:22:39,766 --> 00:22:43,966
以收减地震动和行车更安静之效
229
00:22:45,033 --> 00:22:49,366
这一切都发生在
绵延近1/3里的内装线
229
00:22:55,033 --> 00:22:57,266
他们在内装线
229
00:22:57,266 --> 00:23:02,466
安装9成挑战者车内外的组件
238
00:23:03,033 --> 00:23:05,200
从引擎盖上的铭牌
239
00:23:07,333 --> 00:23:09,533
以至天窗
239
00:23:17,033 --> 00:23:20,333
工人在此建造出让这款肌肉车
239
00:23:20,333 --> 00:23:22,733
彻底成为现代劲车的系统
239
00:23:27,033 --> 00:23:30,233
不同于原版阳春的经典车
239
00:23:30,233 --> 00:23:34,533
21世纪的挑战者满载高科技装备
239
00:23:35,033 --> 00:23:37,233
包括全功能的多媒体中心
239
00:23:37,433 --> 00:23:39,633
前安全气囊和侧边安全气囊
239
00:23:40,033 --> 00:23:42,333
以及电子行车稳定控制系统
239
00:23:43,033 --> 00:23:47,333
车内有感应器不让车子失控
240
00:23:47,333 --> 00:23:49,666
可以主动独立队单轮施以煞车
241
00:23:49,666 --> 00:23:53,933
测量转向、煞车和油门的控制
242
00:23:53,933 --> 00:23:57,566
你拥有许多马力
在不理想的路况下也能安然行驶
243
00:24:00,066 --> 00:24:05,333
还可以选配能测量要件的行车电脑
244
00:24:05,333 --> 00:24:08,533
好比加速、煞车、甚而重力加速度
244
00:24:08,533 --> 00:24:14,033
超级工厂 — 道奇挑战者
`★`★`★`纪录片之家&jackydai`★`★`★`
245
00:24:14,033 --> 00:24:17,333
一名工人设下电子仪器的基础
246
00:24:17,333 --> 00:24:22,533
在挑战者的内装空壳中
固定1千7百尺长的线路
248
00:24:23,066 --> 00:24:27,300
每条线都有精确走向、避开锐边
249
00:24:28,000 --> 00:24:32,300
我需要把这条线从底下绕穿过去
250
00:24:34,000 --> 00:24:36,300
如果不走底下 线就不够长
251
00:24:36,300 --> 00:24:40,633
然后用3个卡夹固定至车地板
250
00:24:41,066 --> 00:24:43,300
然后要把卫星导航线路接至那条线
250
00:24:43,300 --> 00:24:46,600
绕过底下的洞 方便下一名操作员
250
00:24:47,066 --> 00:24:49,300
等到离开内装线
250
00:24:49,300 --> 00:24:55,600
挑战者已是3/4的成品车
250
00:24:55,600 --> 00:24:58,300
但还少了拼图中最刺激的一块
252
00:24:58,300 --> 00:24:59,766
肌肉本身
252
00:24:59,766 --> 00:25:09,000
超级工厂 — 道奇挑战者
`★`★`★`纪录片之家&jackydai倾情奉献`★`★`★`
253
00:25:09,000 --> 00:25:14,300
尽管是挑战者惊人的复古曲线
最先让你震惊
254
00:25:14,350 --> 00:25:18,566
但引擎盖底下的动力
同样让人惊艳
255
00:25:21,033 --> 00:25:23,366
买家可选择三种引擎
256
00:25:24,000 --> 00:25:27,300
多数人会看上两种性能较高的选择
257
00:25:27,300 --> 00:25:29,600
若非5.7升引擎
258
00:25:29,600 --> 00:25:34,300
就是425匹马力的6.1升怪兽
259
00:25:40,066 --> 00:25:42,366
两者都是以高科技
260
00:25:42,366 --> 00:25:44,700
重新改造克莱斯勒传奇的悍米引擎
259
00:25:45,066 --> 00:25:47,366
425匹马力很不可思议
259
00:25:47,366 --> 00:25:51,666
从动力来说让人夫复何求
259
00:25:51,676 --> 00:25:55,366
悍米诞生自布兰普顿1千7百里外
261
00:25:55,366 --> 00:25:57,600
墨西哥的沙提约
262
00:25:59,000 --> 00:26:02,300
在这120万平方尺的工厂内
263
00:26:02,300 --> 00:26:06,666
535名工人和26个机器人
264
00:26:06,666 --> 00:26:09,833
每天制造一千具这种高性能引擎
265
00:26:09,833 --> 00:26:13,000
★`★`★`纪录片之家 - jackydai★`★`★`
`★`★`★`原创字幕 转载请注明出处`★`★`★`
266
00:26:13,000 --> 00:26:16,333
挑战者的悍米引擎都是从这里生产
267
00:26:16,333 --> 00:26:19,533
心怀过去和未来
268
00:26:20,066 --> 00:26:22,300
悍米引擎是传奇
267
00:26:22,300 --> 00:26:27,633
但我们用全球最新的科技来制造
267
00:26:28,066 --> 00:26:31,333
此工厂区分为两个部分
267
00:26:31,333 --> 00:26:33,533
切削线和组装线
267
00:26:34,006 --> 00:26:37,233
前者以重机具为主
267
00:26:37,233 --> 00:26:39,533
做工的精细程度令人咋舌
267
00:26:44,066 --> 00:26:48,333
后者由工人和机器人
267
00:26:48,333 --> 00:26:50,633
合力组装出每一具引擎
267
00:26:52,066 --> 00:26:55,333
悍米共有350个组件
267
00:26:56,066 --> 00:26:59,333
但始于三个基本构件
269
00:27:01,000 --> 00:27:02,300
汽缸体
270
00:27:04,000 --> 00:27:05,300
曲轴
271
00:27:07,000 --> 00:27:08,300
和汽缸盖
272
00:27:11,000 --> 00:27:13,366
来到切削线的组件
273
00:27:13,366 --> 00:27:15,600
是刚浇灌而成的金属件
274
00:27:16,000 --> 00:27:19,300
尺寸只是大概 边缘还是粗糙
275
00:27:21,000 --> 00:27:24,300
各个零件被汇入不同的磨床线
276
00:27:25,200 --> 00:27:28,566
里头有钻石和碳化钨钻头
277
00:27:28,566 --> 00:27:32,700
把粗略的形状精修成工程结晶
278
00:27:33,000 --> 00:27:37,366
我们送出的成品
279
00:27:37,366 --> 00:27:43,633
公差只能在正负7微米之内
275
00:27:43,655 --> 00:27:46,900
大约是人类毛发的1/6的厚度
275
00:27:49,000 --> 00:27:50,350
此特别的磨床
275
00:27:50,350 --> 00:27:55,600
型塑250磅重汽缸体的特定段落
275
00:27:56,400 --> 00:28:00,700
夹具将汽缸体固定在精准位置
275
00:28:00,700 --> 00:28:05,900
砂轮把安装汽缸盖的表面沿磨成平滑
280
00:28:07,000 --> 00:28:10,300
时时补充混合冷却液的水
281
00:28:10,300 --> 00:28:12,500
一则洗掉废料
282
00:28:12,500 --> 00:28:15,866
同时把摩擦力和热度降至最低
283
00:28:21,066 --> 00:28:23,366
汽缸体移至下一个机具
284
00:28:23,366 --> 00:28:26,666
鑚出汽缸所需的洞口
285
00:28:30,366 --> 00:28:33,600
来到磨床线的终点之时
286
00:28:33,600 --> 00:28:37,833
汽缸体会比一开始时少掉40磅
287
00:28:39,000 --> 00:28:42,333
此刻尺寸和大小一如所需
288
00:28:42,333 --> 00:28:45,633
由定位检验装置加以测量
289
00:28:46,433 --> 00:28:48,866
加上目测
290
00:28:49,000 --> 00:28:54,366
我们要寻找特定的毛边和刮痕
291
00:28:54,366 --> 00:28:57,633
非常细节的东西
292
00:28:57,633 --> 00:29:00,833
唯有用人力才能够做到
293
00:29:01,000 --> 00:29:03,333
汽缸体准备进入下一个阶段
294
00:29:04,000 --> 00:29:06,366
接着要移至组装区
293
00:29:07,000 --> 00:29:12,333
电梯把汽缸体降至组装机器臂
293
00:29:12,333 --> 00:29:14,633
把汽缸体旋转至正确方位
293
00:29:14,633 --> 00:29:17,833
然后送去曲轴站
293
00:29:18,000 --> 00:29:21,233
另一个机器人把曲轴浸入机油
299
00:29:21,256 --> 00:29:23,500
润滑主轴承
293
00:29:25,000 --> 00:29:28,233
接着将之精准置入汽缸体
293
00:29:28,233 --> 00:29:36,000
`★`★`★`National.Geographic - Ultimate.Factories`★`★`★`
293
00:29:36,000 --> 00:29:39,233
一名工人把垫片盖上引擎的两边
293
00:29:43,000 --> 00:29:46,333
而机器人同时拿起两个汽缸盖
293
00:29:46,333 --> 00:29:48,633
转至所需位置
293
00:29:48,633 --> 00:29:56,000
`★`★`★`Ultimate.Factories - Dodge.Challenger`★`★`★`
300
00:29:56,000 --> 00:29:59,300
基本的拼图已经就定位
301
00:30:02,000 --> 00:30:06,300
整个组件移至组装的下一个阶段
386
00:30:06,300 --> 00:30:10,600
120个几乎全由人工操作的站台
303
00:30:10,600 --> 00:30:15,900
要将硬体接上攸关高性能
机具的电子装置
304
00:30:17,000 --> 00:30:21,300
在此一些悍米会装上省油科技
305
00:30:22,000 --> 00:30:25,300
称为多段可变排气量系统
306
00:30:27,000 --> 00:30:32,300
工人在8个汽缸中的4个汽缸
307
00:30:32,300 --> 00:30:34,600
装入像是小电路开关的电磁阀
308
00:30:36,000 --> 00:30:38,300
在预设的巡航速度下
309
00:30:38,300 --> 00:30:41,600
行车电脑会指示电磁阀
310
00:30:41,600 --> 00:30:44,860
关闭这些图示为红色的汽缸
311
00:30:44,860 --> 00:30:47,400
此系统靠着发动4个而非8个汽缸
312
00:30:47,400 --> 00:30:51,600
省油性更增20%
313
00:30:53,000 --> 00:30:57,300
再往下走 工人安装配线图
314
00:30:57,370 --> 00:31:00,600
接着放上汽缸护盖
315
00:31:04,000 --> 00:31:07,300
上线才不过10小时
316
00:31:07,300 --> 00:31:10,500
成品重达600磅
317
00:31:11,000 --> 00:31:12,400
吊在起重钩上
318
00:31:12,400 --> 00:31:16,700
被运往出厂前的最后障碍
316
00:31:17,000 --> 00:31:20,300
要去和马力机约会
316
00:31:21,000 --> 00:31:23,300
这是马力机测试区
316
00:31:23,300 --> 00:31:26,500
引擎在此第一次发动
316
00:31:26,550 --> 00:31:31,800
从头到现在花费大约10小时
316
00:31:32,000 --> 00:31:37,300
引擎被吊至装有运作所需的推车上
319
00:31:37,320 --> 00:31:39,600
这里有电路
319
00:31:39,600 --> 00:31:42,800
连接至配线圈
319
00:31:42,800 --> 00:31:44,600
这就像是变速箱
320
00:31:44,600 --> 00:31:47,900
这是油压感应器
321
00:31:50,000 --> 00:31:52,300
测试在密闭室中进行
322
00:31:52,300 --> 00:31:56,520
以免引擎不点火 或甚而爆炸
323
00:31:58,000 --> 00:32:03,300
操作员安全坐在外头控制引擎
324
00:32:07,000 --> 00:32:09,300
用键盘代替油门
325
00:32:12,000 --> 00:32:14,300
真相大考验的时间到
325
00:32:14,300 --> 00:32:21,000
超级工厂 — 道奇挑战者
`★`★`★`纪录片之家&jackydai倾情奉献`★`★`★`
326
00:32:21,000 --> 00:32:26,300
一名技师
要对道奇挑战者的引擎做彻底检查
328
00:32:26,300 --> 00:32:28,600
首次加以发动
328
00:32:28,600 --> 00:32:35,000
★`★`★纪录片之家@jackydai原创摘订★`★`★
329
00:32:35,000 --> 00:32:36,400
引擎上的感应器
330
00:32:36,400 --> 00:32:39,700
能测量温度、噪音和马力
330
00:32:39,700 --> 00:32:49,000
`★`★`★`National.Geographic - Ultimate.Factories`★`★`★`
331
00:32:49,000 --> 00:32:52,300
这具悍米高分过关
330
00:32:52,300 --> 00:32:54,600
准备上路
332
00:32:54,600 --> 00:33:03,000
`★`★`★`Ultimate.Factories - Dodge.Challenger`★`★`★`
332
00:33:03,000 --> 00:33:05,300
堆高机一次运载12具悍米
333
00:33:05,300 --> 00:33:08,600
装到火车货柜上
334
00:33:11,000 --> 00:33:13,300
厂内就有铁道经过
335
00:33:19,000 --> 00:33:21,300
下一站 加拿大
336
00:33:24,000 --> 00:33:26,300
经过两周的火车旅途
337
00:33:26,300 --> 00:33:28,600
引擎被装上货柜车
338
00:33:28,600 --> 00:33:32,800
直送多伦多市郊的布兰普顿厂
339
00:33:35,000 --> 00:33:38,340
引擎在此加入天衣无缝的制程
340
00:33:39,000 --> 00:33:42,300
车体一步步通过内装线
341
00:33:44,000 --> 00:33:48,366
而悍米在附近的引擎线开始旅程
340
00:33:49,000 --> 00:33:52,300
在这儿装上此车厉害的变速箱
340
00:33:53,000 --> 00:33:57,300
每具变速箱重约200磅
342
00:33:57,300 --> 00:34:00,600
而每个工人每天要安装达300具
343
00:34:07,000 --> 00:34:10,300
再来是安装启动马达和前悬吊
344
00:34:16,000 --> 00:34:19,300
另一边的工人同时进行
345
00:34:19,300 --> 00:34:22,600
组装底盘剩下的组件
346
00:34:23,000 --> 00:34:24,400
这是我们所谓的集装架
347
00:34:25,000 --> 00:34:28,400
在此建造引擎和底盘组件
348
00:34:29,000 --> 00:34:31,300
接着是后悬吊
349
00:34:32,300 --> 00:34:36,600
工人顺利安装这笨重的组件
350
00:34:40,000 --> 00:34:43,300
但突然出现警示音 生产线戛然而止
350
00:34:44,000 --> 00:34:46,300
这个工人漏掉了关键步骤
350
00:34:46,300 --> 00:34:50,600
没有扫描他刚安装的悬吊序号
350
00:34:51,000 --> 00:34:53,300
我没扫描序号就让东西过去
350
00:34:53,300 --> 00:34:55,600
他赶紧修正错误
350
00:34:55,600 --> 00:35:02,000
★`★`★纪录片之家出品 转载请注明出处★`★`★
351
00:35:02,000 --> 00:35:03,400
集装架继续运作
352
00:35:05,000 --> 00:35:07,300
完成的引擎、变速箱
353
00:35:07,300 --> 00:35:10,300
和车头总成被放置就位
354
00:35:14,000 --> 00:35:16,300
水箱也被吊至定位
355
00:35:25,000 --> 00:35:27,300
接着是把引擎的动力
356
00:35:27,300 --> 00:35:31,600
传递至后轮的传动轴
357
00:35:32,000 --> 00:35:35,300
安装传动轴最好是结合人力
358
00:35:35,300 --> 00:35:37,500
以及称为辅助臂的机器
359
00:35:38,000 --> 00:35:39,400
我们一天要装480根
360
00:35:39,400 --> 00:35:43,700
所以会有点重复 对身体也是负担
359
00:35:43,700 --> 00:35:46,900
所以我用机械臂来协助
359
00:35:47,000 --> 00:35:49,300
全都在空中 很容易操作
359
00:35:49,300 --> 00:35:51,600
很像是脚踏车的手把
361
00:35:52,000 --> 00:35:55,300
往上往下 很简单
362
00:35:55,360 --> 00:35:57,600
前提是要抓到诀窍
363
00:35:59,000 --> 00:36:01,300
底盘完成
364
00:36:02,000 --> 00:36:05,300
车身也即将离开内装线
365
00:36:06,000 --> 00:36:09,300
这两个组件此刻移往底盘线
366
00:36:10,000 --> 00:36:15,300
准备跨出道奇挑战者重要的下一步
367
00:36:15,300 --> 00:36:16,900
媒合
367
00:36:17,000 --> 00:36:18,400
这是媒合站
367
00:36:18,400 --> 00:36:21,800
我们把车身和引擎底盘相结合
368
00:36:22,000 --> 00:36:23,500
这和任何婚姻一样
369
00:36:23,500 --> 00:36:28,866
结合需要许多运转部件的协调
370
00:36:28,866 --> 00:36:30,300
车身离开内装站
371
00:36:30,300 --> 00:36:34,600
液压电梯把整个车身高举至空中
372
00:36:39,000 --> 00:36:44,300
同时 完成的3千磅底盘和引擎
373
00:36:44,300 --> 00:36:46,700
在地面滑动至定位
374
00:36:48,000 --> 00:36:52,300
这两个组件在安全网中对齐
375
00:36:57,000 --> 00:37:01,300
以流畅精准的动作相结合
376
00:37:05,000 --> 00:37:07,300
用20根螺栓固定
377
00:37:11,000 --> 00:37:15,400
50秒内就完成终身大事
378
00:37:16,000 --> 00:37:19,400
此程序一天要发生900次
378
00:37:19,400 --> 00:37:29,000
`★`★`★`National.Geographic - Ultimate.Factories`★`★`★`
378
00:37:29,000 --> 00:37:39,000
★`★`★纪录片之家@jackydai原创摘订★`★`★
379
00:37:39,000 --> 00:37:41,300
底盘线来到终点
380
00:37:41,300 --> 00:37:43,600
工人赶忙追加更多固定座
381
00:37:44,000 --> 00:37:47,400
连同转向总成和刹车系统
382
00:37:47,400 --> 00:37:51,700
我要拉线路 然后拿一根螺丝
383
00:37:51,700 --> 00:37:53,900
从这一头开始
384
00:37:55,300 --> 00:37:57,600
然后往上推到里头
385
00:37:57,600 --> 00:37:58,900
接着锁紧这一根
386
00:38:00,000 --> 00:38:03,300
第二根 最后是第三根
387
00:38:03,300 --> 00:38:06,500
仅管底盘线大多的作业
388
00:38:06,500 --> 00:38:08,800
是牵接车子的机械装置
389
00:38:08,800 --> 00:38:11,400
但车子其他地方还有更多事要做
390
00:38:11,400 --> 00:38:15,600
接着是安装复杂的仪表板
391
00:38:15,600 --> 00:38:19,300
外包制作的仪表板由货车送来
392
00:38:19,300 --> 00:38:22,600
完全按照产线所需的顺序
393
00:38:22,600 --> 00:38:26,800
接着由悬吊式输送带高速运送
394
00:38:27,000 --> 00:38:31,350
前往需要在此组态仪表板的车子
395
00:38:35,000 --> 00:38:38,350
有机械协助的老练工人接手
396
00:38:39,000 --> 00:38:42,400
这项工作最好由老到的团队来执行
395
00:38:43,000 --> 00:38:46,350
仪表板大又难抓 而且容易碰坏
395
00:38:46,350 --> 00:38:49,650
搭档是固定的 因为需要同步
395
00:38:49,650 --> 00:38:51,850
因为若是一个搭不上
395
00:38:51,850 --> 00:38:54,650
就会损及仪表板和车子的其他部分
395
00:38:54,650 --> 00:38:55,990
打开
395
00:38:55,990 --> 00:39:05,000
`★`★`★`Ultimate.Factories - Dodge.Challenger`★`★`★`
398
00:39:05,000 --> 00:39:06,400
这是很重要的工作
399
00:39:08,000 --> 00:39:11,300
底盘线过后
接近完成的车前往最后装配线
400
00:39:13,000 --> 00:39:16,300
机器人处理其中第一项任务
401
00:39:16,300 --> 00:39:19,600
用吸盘抓起并安装挡风玻璃
401
00:39:19,600 --> 00:39:34,000
★`★`★纪录片之家@jackydai荣誉出品★`★`★
402
00:39:34,000 --> 00:39:39,200
挑战者20小时的制程
现在来到第16小时
404
00:39:39,200 --> 00:39:42,500
但依然缺少一些关键组件
405
00:39:44,000 --> 00:39:47,300
挑战者一步步通过最后装配线
406
00:39:48,000 --> 00:39:49,500
座椅安装至车中
407
00:39:52,000 --> 00:39:56,300
还有橡胶遇上道路的重要零件
408
00:39:58,000 --> 00:40:02,300
特制机具促成了每次轮班
408
00:40:02,300 --> 00:40:04,600
能安装多达9百个胎框
409
00:40:04,600 --> 00:40:09,350
这是气动装置 可以协助固定车轮
410
00:40:09,350 --> 00:40:12,600
让你在锁螺栓时 车轮不会跟着转
411
00:40:12,600 --> 00:40:14,300
这可以上下移动
412
00:40:14,300 --> 00:40:17,600
我用脚一推 它就会下降
413
00:40:17,600 --> 00:40:18,900
避免车轮转动
414
00:40:21,000 --> 00:40:23,300
在最后装配线最后几码处
415
00:40:23,300 --> 00:40:26,600
车身和车门团聚
416
00:40:26,600 --> 00:40:29,900
车门在内装线一开始就先被拆走
417
00:40:32,000 --> 00:40:34,300
我正在牵接配线
418
00:40:35,000 --> 00:40:37,300
用来控制车窗和喇叭等等
419
00:40:38,400 --> 00:40:40,800
然后我锁上两根用来固定的螺栓
420
00:40:43,000 --> 00:40:46,300
钣件由特制工具检查吻合度
421
00:40:48,000 --> 00:40:50,400
接着是电路系统的最后测试
422
00:40:50,400 --> 00:40:53,700
这辆挑战者准备上路
423
00:40:56,000 --> 00:40:57,400
来到产线最后
424
00:40:58,000 --> 00:41:01,300
但不算是挑战者从金属
425
00:41:01,300 --> 00:41:04,600
变为肌肉车上路前的最后一站
426
00:41:08,000 --> 00:41:12,300
每辆出厂的挑战者都要接受严苛测试
427
00:41:13,000 --> 00:41:15,350
挑战者是高性能车
428
00:41:15,350 --> 00:41:18,600
在车市中有特定的利基
429
00:41:18,600 --> 00:41:21,300
所以我们要确保此车的品质完美
430
00:41:21,300 --> 00:41:25,600
组装的质感 烤漆完全无误
431
00:41:26,400 --> 00:41:28,700
此车在最后装配线后
428
00:41:28,700 --> 00:41:30,900
抵达交车前检查区
428
00:41:34,000 --> 00:41:38,400
这儿的第一站是道路模拟测试
428
00:41:39,000 --> 00:41:41,400
这像是给车子用的跑步机
428
00:41:44,000 --> 00:41:48,300
可携式电脑接进车子的系统
428
00:41:48,300 --> 00:41:51,600
操作员遵循步骤在不同速度下
432
00:41:51,600 --> 00:41:53,900
进行一系列的标准测试
432
00:41:56,000 --> 00:42:00,300
但开始前 地面会升起两根杆子
433
00:42:00,300 --> 00:42:03,600
以防车子脱离滚筒造成致命意外
434
00:42:10,000 --> 00:42:11,300
我现在要开到时速35英里
435
00:42:13,000 --> 00:42:17,350
要确定时速表和转速表正常
436
00:42:18,000 --> 00:42:23,300
确定没有安全气囊会爆开的警示
437
00:42:26,000 --> 00:42:27,400
我开到时速35英里后
438
00:42:27,400 --> 00:42:29,620
要继续加速到时速60英里
439
00:42:29,620 --> 00:42:31,800
到了时速60英里就打空挡
440
00:42:32,000 --> 00:42:34,400
接着进行刹车测试
441
00:42:40,000 --> 00:42:43,300
这辆挑战者通过测试 继续下一关
439
00:42:45,000 --> 00:42:49,350
接着要承受真实世界的气候状况
439
00:42:50,000 --> 00:42:53,400
这个测试模拟暴雨
439
00:42:53,450 --> 00:42:55,700
我们从各个角度对车子喷水
439
00:42:55,700 --> 00:43:00,400
设法复制出大自然对车子的考验
442
00:43:01,000 --> 00:43:04,350
车子经过四分钟的人造大雨考验
443
00:43:05,000 --> 00:43:10,300
最后的目视检查 确保车子完全防水
443
00:43:11,000 --> 00:43:13,300
如果车子内部干干如也
443
00:43:13,300 --> 00:43:17,600
挑战者便移往测试的最后一站
443
00:43:22,000 --> 00:43:24,300
开上特制道路
443
00:43:24,300 --> 00:43:28,600
找寻有无异常震动或噪音
444
00:43:28,600 --> 00:43:30,900
这是BSR测试
445
00:43:30,900 --> 00:43:33,600
代表颠簸 异音和震动
446
00:43:34,000 --> 00:43:38,400
这段道路模拟最严苛的路况
447
00:43:39,000 --> 00:43:42,350
不同区域包括有卵石路
448
00:43:42,350 --> 00:43:45,600
枕木或是不平的混凝土
449
00:43:45,600 --> 00:43:47,900
制造不同的震动
450
00:43:48,000 --> 00:43:50,350
这里可以感受到颠簸
451
00:43:50,350 --> 00:43:53,600
我在听有无任何异音
452
00:43:53,620 --> 00:43:56,800
挑战者强调性能 悬吊比较硬
453
00:43:56,800 --> 00:44:00,300
所以开过减速档不如其他车那样平顺
454
00:44:00,300 --> 00:44:02,666
但是操控性非常棒
455
00:44:06,000 --> 00:44:10,300
才经过20小时 挑战者准备上路
456
00:44:11,000 --> 00:44:14,350
此一自动化的“即时”产线
457
00:44:14,350 --> 00:44:18,600
确保全球各地的客户下订后60天内
458
00:44:18,600 --> 00:44:20,800
就能去展示场拿新车
459
00:44:22,005 --> 00:44:26,300
布兰普顿组装厂又一日的工作结束
460
00:44:26,300 --> 00:44:28,600
两次8小时轮班
461
00:44:28,600 --> 00:44:29,880
900辆车
462
00:44:29,880 --> 00:44:33,400
挑战者首次得见天日
463
00:44:34,000 --> 00:44:37,360
该上货运送给幸运的新车主了
464
00:44:41,060 --> 00:44:43,350
一款肌肉车重生
464
00:44:43,360 --> 00:44:46,800
这个超级工厂完成了任务
465
00:44:46,800 --> 00:44:54,000
★`★`★纪录片之家出品 转载请注明出处★`★`★
466
00:44:54,000 --> 00:45:02,999
★`★`★欢迎访问纪录片之家★`★`★